1. Before You Begin
When to Replace Your Old Bilge Alarm?
A complete bilge water separator normally includes a 15 ppm alarm. However, if your existing alarm is defective beyond repair - or if repair costs are close to the price of a new unit - replacing it with a new Bilgmon 488 is the most efficient and reliable option.
RTC Failure Considerations
If your old unit (or an older Bilgmon 488) displays an RTC failure alarm:
- The RTC (Real Time Clock) has stopped.
- On newer Bilgmon 488 units, the RTC battery can be replaced onboard.
- The backup battery (CR1225) is mounted on the backside of the master unit lid.
- The RTC circuit includes a parallel backup capacitor, allowing the unit to keep time for a few hours even without the battery.
If you are unsure about your model or the error message, we can support you directly.
2. Tools and Materials Needed
- Bilgmon 488 unit (24 V or 115/230 V version depending on system requirements)
- Compatible piping and electrical connectors
- Basic hand tools for removing the old alarm and mounting the new unit
- Optional: External relay (if required for high-current ASD devices)
No hot work is required during installation.
3. Removing the Old Bilge Alarm
- Isolate power to the existing 15 ppm alarm.
- Disconnect the electrical connections, including alarm outputs and interface signals.
- Remove the old piping connections between the separator outlet and the alarm device.
- Unmount the old alarm unit.
This preparation ensures the mounting surface and wiring is ready for the Bilgmon 488.
4. Installing the Bilgmon 488 (Step-by-Step)
Step 1: Mount the Unit
- Position the Bilgmon 488 where the previous 15 ppm alarm was installed.
- Fasten the compact unit securely using the mounting holes on the casing.
Step 2: Connect the Piping
- Fit the new piping to the inlet and outlet connections of the Bilgmon 488.
- The device is designed to retrofit any type or model of OWS, so no structural modifications are needed.
Step 3: Electrical Connections
- Connect the power supply:
- 24 V version or
- 115/230 V version, depending on the model ordered.
- Connect alarm and control signals to the appropriate terminals.
- If your Automatic Stopping Device (ASD) uses a solenoid valve with high current draw:
- The Bilgmon 488 alarm relay outputs include electronic fuses rated at 0.25 A.
- If the solenoid exceeds this limit, install an external relay between the Bilgmon 488 alarm output and the ASD.
Step 4: Power Up and Test
- Restore power to the system.
- Verify that the Bilgmon 488 initializes normally.
- Confirm alarm functionality with the vessel’s control system.
Installation is complete.
5. Replacing or Recalibrating the Measuring Cell
The Bilgmon 488 is designed for quick recalibration via cell replacement:
- Crew can replace the measuring cell in approximately 5 minutes.
- No external calibration service is required.
- This reduces downtime and ensures continuous environmental compliance.
Spare measuring cells are IN STOCK.
6. Battery Replacement (RTC Backup Battery)
If you encounter an RTC-related alarm:
- Open the master unit lid.
- Locate the CR1225 battery on the backside of the lid.
- Replace the battery carefully.
- Close the unit and verify the RTC resumes normal operation.
Because of the backup capacitor, the RTC can maintain timing for a few hours even without the battery installed.
(LINK: til HOW-to_guide omkring dette)
7. Additional Notes and Support
- The Bilgmon 488 is available at a competitive price and usually in stock for immediate delivery.
- Installation and retrofitting require no hot work.
- The full Bilgmon 488 manual can be found under the "Downloads" section.
LINK: til service & Support siden + CTA kontakt
For troubleshooting - especially if your old alarm shows RTC failure - technical support is available here: Get Technical Support
Get in Touch with Our Experts
For commercial inquiries
Our team of Sales Specialists
Tel.: +45 5537 2095
Email: quotes@insatech.com