Get up and running with the Cleantrack 1000 B

CleanTrack 1000 B

The CleanTrack 1000 B is an Oil Discharge Monitoring System from Brannstrom, which has been designed to provide means of monitoring, recording and controlling the ballast discharge in accordance with the requirements in Resolution MEPC.108(49) as amended by Resolution MEPC.240(65). Moreover, it is also approved for Bio- fuel blends in accordance with MEPC.1/Circ.761 as revised.

Key features for you:

Easily retrofitted onto any system
Very cost friendly
Calibration by replacement - easily done by crew.

For sales or commercial inquiries please contact us at marine@insatech.com.

Easy to use and cost efficient

The Overboard Discharge Monitoring Equipment from the Swedish manufacturer; Brannstrom, is developed with you/ the user in focus. From retrofitting to operational use, the Cleantrack 1000B is ideal in its design being both easy to install and use for the crew, as well as being cost efficient.

Furtermore, the Cleantrack 1000B complies with the latest IMO requirements and is equipped with an interface that is probably the easiest to use.

So, the Cleantrack 1000B should be a part of your considerations if a replacement of the existing ODME is evident for you.

Focus on ease of operation

Brannstrom’s background in developing custom made electronically controlled systems has allowed them to make an ODME with the operator/ you in mind.

By applying their experience within process control, electronics and programming, their ODME has resulted in a system, which is easy to navigate and has an intuitive control panel. This makes every part of the Cleantrack 1000 B well-thought - so, from installation, to operation, and to updating the ODME it is as effortlessly as possible for you.

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Compact and simple

The CleanTrack 1000 B has various features that benefit you, including:

Basic approvals according to MEPC.108(49) as amended by MEPC.240(65)
Approved for all Bio-fuel blends according to MEPC1./Circ.761 Rev.1, as wells as per MEPC.2/Circ.21
Compact and simple installation with less cabling & piping
No need for permanent fresh water connection
Easy replacement of smart measuring cell
Power supply 115/230VAC 1-phase and 380/440VAC 3-phase or Air supply
Data retrieval via LCD display, USB port, or optional printer.

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What do you get with the CleanTrack 1000 B?

When you install the CleanTrack 1000 B from Brannstrom on-board of your vessel you will have an ODME, which is easily retrofitted, but also will give you following benefits:

Range 0 - 1000 ppm
Accuracy According to MEPC.108(49)
Sample Flow rate 240 liters/hour to 900 liters/hour depending on sample pump model.
Clean water connection (optional):
Flow rate Intermittently 200 to 600 liters/hour depending on sample pump model and water pressure.
Clean water is only used at Discharge Start and Stop.
Approximately 6-20 liters per Start/Stop (when applicable).
Pressure max. 5 bar
min. 0.5 bar higher than the pressure in the overboard line at the sample outlet connected point.

Spareparts

We can supply spares to all current or obsoleted systems including:

Cleantrack 1000 B
Cleantrack 1000
Cleantrack 900
The Cleantoil model.

The spareparts are many for these system, but below we have gathered an overview, so, you easy can locate the material number of the sparepart you need.

If you do not find what you are looking for, please, do not hesitate contacting us!

Do you have any questions? Contact us

Available spareparts
CleanTrack 900/1000 measuring cell	CT891120.4d1
Cleantrack analysing valve std	CT891120.4d2
Pressure transmitter, Dannfos (MBS4251-2211-1AB08) for Hazardous Area Zone 0	CT891120.4d3 DZ0
Pressure transmitter, Siemens (7MF1567-3CB01-1AA1) for Hazardous Area Zone 1	CT891120.4d3R1/2
Clean sol injector check valve	CT891120.4d4
Cleantrack 1000 computer D	CT1000digcomp
Cleantrack 900 pwr PCB 8-wire vers.	CT900831.6
Cleantrack comp PCB MSTPNL	CT991215.9mstpnl
Cleantrack 1000 power PCB ctpow	CT991216.1ctpow
Cleantrack power PCB cupow	CT991216.1cupow
Cleantrack 1000 computer PCB ctup	CT991216.2ctup
CleanTrack 900/1000 Interface PCB	CT-BE165
CleanTrack 1000 computer unit door with display PCB and Computer PCB	CT-door
Cleantrack 1000 comp. keyboard PCB	CT-knp
Cleantrack 1000 LCD display digital	CT-lcd
Cleantrack 900 computer PCB 8-wire	CTMJC-20-2
Cleantrack air pressure switch	CT900209.1d2
Solenoid pneumatic valve 24VAC	CT900209.1d4
Cleantrack cleaning liquid container	CT900209.1d5
Cleantrack Container lid w. electrodes	CT900209.1d5x
Cleantrack Pump relay contactor	CT920227.1K1/2
Cleantrack Overcurrent relay 4-6A	CT920227.1OC1
Cleantrack 1000 convert unit pcb 2w	CT920227.3pcb1
Cleantrack 1000 transformer "Hahn"	CT920227.3TR1
Cleantrack 1000 zener barrier pcb	CT920227.3zb1
Cleantrack convert unit pcb 8w	CT-MJC304pcb1
CleanTrack FW solenoid valve 24VAC	CT891213.1-8
OBV pneu. pos.ind. SB821N4	CT-pn.pos.ind.
El-pneum valve contr unit 115V/230V	CT-valvebox115/230
El-pneum valve contr unit 115V/230V with dual feedback	CT-valvebox115D/230D
Diff. pressure transmitter Fuji/Siemens	CT-DPF1.2-F/S

Metting the requirements

The application of the Oil Discharge Monitoring and Control System for Vessels needs to be in accordance with MEPC.108(49) as amended by Resolution MEPC.240(65), as well as being approved for Crude oils and Petroleum products.

The CleanTrack 1000 B is meeting the requirements of all the above, and is approved for 10 types of Bio-fuel blends in accordance with MEPC.1/Circ.761 and as wells as per MEPC.2/Circ.21 as revised.

Do you have any questions? Contact us

Calibrating your CleanTrack 1000 B

The maintenance schedule for the CleanTrack 1000 B must address two items on the monitor:

The sensor unit’s calibration certificate, which expires after 5 years
A ‘calibration check’ on a regular basis.

Let’s dive into these two items in specific.

First, the calibration certificates expiration after 5 years means that the sensor unit has to be replaced, which easily can be done by the crew onboard within five minutes. The replacement of the CleanTrack 1000 B sensor unit does not necessitate any modifications of the master unit. We have explained the replacement of the sensor unit below here.

More importantly, all new sensor units are accompanied with a new calibration certificate.

Second, there is certain requirements to the calibration check of the CleanTrack 1000 B monitor, which might be performed occasionally on the ship. This calibration check may be taking place within shorter intervals than the validity period of the calibration certificate. The calibration check of the CleanTrack 1000 B can take place in two of the following ways:

Using the ‘Calibration Check Kit' to check the calibration.
If the calibration check fails, it is recommended to thoroughly clean your sensor and go through your installation to check that no air bubbles or particles are measured. If the fault remains, there is high chance you must change the measuring cell.

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Replacing the measuring cell

As previously mentioned, the replacement of the measuring cell in your CleanTrack 1000B is a straightforward process. It involves two simple steps: removing the old sensor unit and installing the new one.

Procedure for removing the old sensor unit:

Disconnect the measuring cell cable from the connection box by rotating the housing in a counter-clockwise direction.
This action will trigger a communication error on the computer unit related to the measuring cell.
Unscrew the four mounting screws that secure the measuring cell in its position.
Carefully lower the measuring cell from the top until it is completely covered and sealed.

Procedure for installing the new sensor unit:

Lift the new measuring cell and align it with the top cover sealing.
Secure the measuring cell in its measuring position using the four screws.
Note: It is important to check that the two o-rings in the docking area are in good condition and properly in place.
Connect the measuring cell cable to the connection box by rotating the housing in a clockwise direction.
The computer unit will detect the presence of the new measuring cell and trigger an alarm.
Reset the alarm on the computer unit to complete the installation process.

See also the elements of the replacement in the picture.

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Cleantrack 1000B ODME Brannstrom 1024 16X9

Remember to calibrate

ODME requires an annual check and calibration each 5 years to ensure the system is IMO compliant. While we can conduct the mandatory calibration at your preferred destination or between routes, we are located in Denmark. Thus if you happen to pass through Danish waters completing a calibration at sea while reducing travel time will minimize both down time and service costs.

Our ODME services offers: